ROC800-Series Remote Operations Controller Instruction Manual |
1 |
Chapter 1 - General Information |
7 |
Chapter 1 – General Information |
7 |
1.1 Scope of Manual |
8 |
1.2 Series 1 versus Series 2 Architecture |
9 |
1.3 Hardware |
11 |
1.3.1 Central Processor Unit (CPU) |
15 |
1.3.2 Real-Time Clock (RTC) |
15 |
1.3.3 Diagnostic Monitoring |
15 |
1.3.4 Options |
16 |
1.4 FCC Information |
17 |
1.5 Firmware |
17 |
1.5.1 Historical Database and Event & Alarm Log |
21 |
1.5.2 Meter Runs and Stations |
22 |
1.5.3 ROC800 Flow Calculations |
22 |
1.5.4 ROC800L Flow Calculations |
23 |
1.5.5 Automatic Self Tests |
23 |
1.5.6 Low Power Modes |
24 |
1.5.7 Proportional, Integral, and Derivative (PID) |
25 |
1.5.8 Function Sequence Table (FST) |
25 |
1.6 ROCLINK 800 Configuration Software |
26 |
1.7 ROC800L Software |
28 |
1.8 DS800 Development Suite Software |
29 |
1.9 Expansion Backplane |
30 |
1.10 Foundation™ Fieldbus Interface |
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1.11 Additional Technical Information |
30 |
Chapter 2 - Installation and Use |
31 |
Chapter 2 – Installation and Use |
31 |
2.1 Installation Requirements |
31 |
2.1.1 Environmental Requirements |
32 |
2.1.2 Site Requirements |
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2.1.3 Compliance with Hazardous Area Standards |
33 |
2.1.4 Power Installation Requirements |
34 |
2.1.5 Grounding Installation Requirements |
34 |
2.1.6 I/O Wiring Requirements |
35 |
2.2 Required Tools |
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2.3 Housing |
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2.3.1 Removing and Replacing End Caps |
36 |
2.3.2 Removing and Installing Wire Channel Covers |
36 |
2.3.3 Removing and Installing Module Covers |
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2.4 Mounting the ROC800 on a DIN Rail |
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2.4.1 Installing the DIN Rail |
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2.4.2 Securing the ROC800 to the DIN Rail |
39 |
2.4.3 Removing the ROC800 from the DIN Rail |
40 |
2.5 ROC800-Series Expansion Backplane (EXP) |
40 |
2.5.1 Attaching an Expansion Backplane |
41 |
2.5.2 Removing an Expansion Backplane |
42 |
2.6 Central Processing Unit (CPU) |
43 |
2.6.1 Removing the CPU Module |
47 |
2.6.2 Installing the CPU Module |
47 |
2.7 License Keys |
48 |
2.7.1 Installing a License Key |
49 |
2.7.2 Removing a License Key |
49 |
2.8 Startup and Operation |
50 |
2.8.1 Startup |
50 |
2.8.2 Operation |
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Chapter 3 - Power Connections |
53 |
Chapter 3 – Power Connections |
53 |
3.1 Power Input Module Descriptions |
53 |
3.1.1 12-Volt DC Power Input Module (PM-12) |
53 |
3.1.2 24-Volt DC Power Input Module (PM-24) |
55 |
3.1.3 30-Volt DC Power Input Module (PM-30) |
56 |
3.1.4 Auxiliary Output (AUX+ and AUX–) |
60 |
3.1.5 Switched Auxiliary Output (AUXSW+ and AUXSW–) |
62 |
3.2 Determining Power Consumption |
63 |
3.2.1 Tuning the Configuration |
67 |
3.3 Removing a Power Input Module |
77 |
3.4 Installing a Power Input Module |
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3.5 Connecting the ROC800 to Wiring |
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3.5.1 Wiring the DC Power Input Module |
79 |
3.5.2 Wiring the External Batteries |
81 |
3.5.3 Replacing the Internal Battery |
82 |
3.6 Additional Technical Information |
84 |
Chapter 4 - Input/Output Modules |
86 |
Chapter 4 – Input/Output Modules |
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4.1 I/O Module Overview |
86 |
4.2 Installation |
89 |
4.2.1 Removing and Installing Wire Channel Covers |
89 |
4.2.2 Removing and Installing Module Slot Covers |
90 |
4.2.3 Installing an I/O Module |
90 |
4.2.4 Removing an I/O Module |
92 |
4.2.5 Wiring I/O Modules |
92 |
4.3 Analog Input (AI) Modules |
92 |
4.4 Analog Output (AO) Modules |
94 |
4.5 Discrete Input (DI) Modules |
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4.6 Pulse Input (PI) Modules |
97 |
4.7 Discrete Output (DO) Modules |
98 |
4.8 Discrete Output Relay (DOR) Modules |
100 |
4.9 Resistance Temperature Detector (RTD) Input Modules |
101 |
4.10 Advanced Pulse Module (APM) |
103 |
4.11 Multi-Variable Sensor Input/Output (MVS I/O) |
106 |
4.12 Alternating Current Input/Output (AC I/O) Module |
110 |
4.13 Thermocouple (TC) Input Module |
112 |
4.14 Highway Addressable Remote Transducer (HART®) Module |
116 |
4.15 IEC 62591 Module |
118 |
4.16 APP 485 Module |
120 |
4.17 Additional Technical Information |
121 |
Chapter 5 - Communications |
122 |
Chapter 5 – Communications |
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5.1 Communication Ports and Modules Overview |
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5.2 Installing Communication Modules |
124 |
5.3 Removing a Communication Module |
126 |
5.4 Wiring Communication Modules |
126 |
5.5 Local Operator Interface (LOI) |
126 |
5.5.1 Using the LOI |
128 |
5.6 Ethernet Communication |
128 |
5.7 EIA-232 (RS-232) Serial Communication |
130 |
5.8 EIA-422/485 (RS-422/485) Serial Communications Module |
131 |
5.8.1 EIA-422/485 (RS-422/485) Jumpers & Termination Resistors |
132 |
5.9 Dial-up Modem Communication Module |
134 |
5.10 Multi-Variable Sensor (MVS) Interface Module |
135 |
5.11 Network Radio Module (NRM) |
135 |
5.12 Additional Technical Information |
137 |
Chapter 6 - Troubleshooting |
138 |
Chapter 6 – Troubleshooting |
138 |
6.1 Guidelines |
138 |
6.2 Checklists |
139 |
6.2.1 Serial Communications |
139 |
6.2.2 I/O Point |
140 |
6.2.3 Software |
140 |
6.2.4 Powering Up |
141 |
6.2.5 MVS or MVS I/O Module |
141 |
6.2.6 IEC 62591 Module |
142 |
6.3 Procedures |
142 |
6.3.1 Preserving Configuration and Log Data |
142 |
6.3.2 Restarting the ROC800 |
142 |
6.3.3 Troubleshooting Analog Input Modules |
143 |
6.3.4 Troubleshooting Analog Output Modules |
145 |
6.3.5 Troubleshooting Discrete Input Modules |
146 |
6.3.6 Troubleshooting Discrete Output Modules |
146 |
6.3.7 Troubleshooting Discrete Output Relay Modules |
147 |
6.3.8 Troubleshooting Pulse Input Modules |
147 |
6.3.9 Troubleshooting RTD Input Modules |
148 |
6.3.10 Troubleshooting Thermocouple Input (T/C) Modules |
149 |
6.3.11 Troubleshooting Advanced Pulse Modules |
151 |
6.3.12 Network Radio Modules |
151 |
Chapter 7 - Calibration |
154 |
Chapter 7 – Calibration |
154 |
7.1 Calibration Overview |
154 |
7.2 Calibration Frequency |
154 |
7.3 Preparing for Calibration |
155 |
Appendix A - Glossary |
156 |
Appendix A – Glossary |
156 |
Appendix B - Wiring Diagrams |
164 |
Appendix B – Wiring Diagrams |
164 |
B.1 Daniel Senior Sonic Meter to PI Module |
164 |
B.2 Daniel 1818A and 1838 Turbine Pre-Amp to PI Module |
165 |
B.3 Micro Motion RFT9739 & 2400S Transmitters to PI Module |
166 |
B.4 Micro Motion RFT9739 & 2400S Transmitters to APM Module |
167 |
B.5 3- and 4-Wire RTD to RTD Module |
168 |
B.6 Daniel Senior Sonic Meter to APM Module |
169 |
B.7 Daniel 1818A and 1838 Dual Turbine Pre-Amp to APM Module |
170 |
B.8 Daniel 1818A and 1838 Turbine Pre-Amp to APM Module |
171 |
B.9 Two-Stage Valve with Two Limit Switches to ACIO Module |
172 |
Index |
174 |
Index |
174 |
Back Cover |
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