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ROC800-Series Remote Operations Controller Instruction Manual 		1
Chapter 1 - General Information 		7
Chapter 1 – General Information 		7
1.1 Scope of Manual 		8
1.2 Series 1 versus Series 2 Architecture 		9
1.3 Hardware 		11
1.3.1 Central Processor Unit (CPU) 		15
1.3.2 Real-Time Clock (RTC) 		15
1.3.3 Diagnostic Monitoring 		15
1.3.4 Options 		16
1.4 FCC Information 		17
1.5 Firmware 		17
1.5.1 Historical Database and Event & Alarm Log 		21
1.5.2 Meter Runs and Stations 		22
1.5.3 ROC800 Flow Calculations 		22
1.5.4 ROC800L Flow Calculations 		23
1.5.5 Automatic Self Tests 		23
1.5.6 Low Power Modes 		24
1.5.7 Proportional, Integral, and Derivative (PID) 		25
1.5.8 Function Sequence Table (FST) 		25
1.6 ROCLINK 800 Configuration Software 		26
1.7 ROC800L Software 		28
1.8 DS800 Development Suite Software 		29
1.9 Expansion Backplane 		30
1.10 Foundation™ Fieldbus Interface 		30
1.11 Additional Technical Information 		30
Chapter 2 - Installation and Use 		31
Chapter 2 – Installation and Use 		31
2.1 Installation Requirements 		31
2.1.1 Environmental Requirements 		32
2.1.2 Site Requirements 		32
2.1.3 Compliance with Hazardous Area Standards 		33
2.1.4 Power Installation Requirements 		34
2.1.5 Grounding Installation Requirements 		34
2.1.6 I/O Wiring Requirements 		35
2.2 Required Tools 		35
2.3 Housing 		35
2.3.1 Removing and Replacing End Caps 		36
2.3.2 Removing and Installing Wire Channel Covers 		36
2.3.3 Removing and Installing Module Covers 		37
2.4 Mounting the ROC800 on a DIN Rail 		37
2.4.1 Installing the DIN Rail 		39
2.4.2 Securing the ROC800 to the DIN Rail 		39
2.4.3 Removing the ROC800 from the DIN Rail 		40
2.5 ROC800-Series Expansion Backplane (EXP) 		40
2.5.1 Attaching an Expansion Backplane 		41
2.5.2 Removing an Expansion Backplane 		42
2.6 Central Processing Unit (CPU) 		43
2.6.1 Removing the CPU Module 		47
2.6.2 Installing the CPU Module 		47
2.7 License Keys 		48
2.7.1 Installing a License Key 		49
2.7.2 Removing a License Key 		49
2.8 Startup and Operation 		50
2.8.1 Startup 		50
2.8.2 Operation 		51
Chapter 3 - Power Connections 		53
Chapter 3 – Power Connections 		53
3.1 Power Input Module Descriptions 		53
3.1.1 12-Volt DC Power Input Module (PM-12) 		53
3.1.2 24-Volt DC Power Input Module (PM-24) 		55
3.1.3 30-Volt DC Power Input Module (PM-30) 		56
3.1.4 Auxiliary Output (AUX+ and AUX–) 		60
3.1.5 Switched Auxiliary Output (AUXSW+ and AUXSW–) 		62
3.2 Determining Power Consumption 		63
3.2.1 Tuning the Configuration 		67
3.3 Removing a Power Input Module 		77
3.4 Installing a Power Input Module 		78
3.5 Connecting the ROC800 to Wiring 		79
3.5.1 Wiring the DC Power Input Module 		79
3.5.2 Wiring the External Batteries 		81
3.5.3 Replacing the Internal Battery 		82
3.6 Additional Technical Information 		84
Chapter 4 - Input/Output Modules 		86
Chapter 4 – Input/Output Modules 		86
4.1 I/O Module Overview 		86
4.2 Installation 		89
4.2.1 Removing and Installing Wire Channel Covers 		89
4.2.2 Removing and Installing Module Slot Covers 		90
4.2.3 Installing an I/O Module 		90
4.2.4 Removing an I/O Module 		92
4.2.5 Wiring I/O Modules 		92
4.3 Analog Input (AI) Modules 		92
4.4 Analog Output (AO) Modules 		94
4.5 Discrete Input (DI) Modules 		95
4.6 Pulse Input (PI) Modules 		97
4.7 Discrete Output (DO) Modules 		98
4.8 Discrete Output Relay (DOR) Modules 		100
4.9 Resistance Temperature Detector (RTD) Input Modules 		101
4.10 Advanced Pulse Module (APM) 		103
4.11 Multi-Variable Sensor Input/Output (MVS I/O) 		106
4.12 Alternating Current Input/Output (AC I/O) Module 		110
4.13 Thermocouple (TC) Input Module 		112
4.14 Highway Addressable Remote Transducer (HART®) Module 		116
4.15 IEC 62591 Module 		118
4.16 APP 485 Module 		120
4.17 Additional Technical Information 		121
Chapter 5 - Communications 		122
Chapter 5 – Communications 		122
5.1 Communication Ports and Modules Overview 		122
5.2 Installing Communication Modules 		124
5.3 Removing a Communication Module 		126
5.4 Wiring Communication Modules 		126
5.5 Local Operator Interface (LOI) 		126
5.5.1 Using the LOI 		128
5.6 Ethernet Communication 		128
5.7 EIA-232 (RS-232) Serial Communication 		130
5.8 EIA-422/485 (RS-422/485) Serial Communications Module 		131
5.8.1 EIA-422/485 (RS-422/485) Jumpers & Termination Resistors 		132
5.9 Dial-up Modem Communication Module 		134
5.10 Multi-Variable Sensor (MVS) Interface Module 		135
5.11 Network Radio Module (NRM) 		135
5.12 Additional Technical Information 		137
Chapter 6 - Troubleshooting 		138
Chapter 6 – Troubleshooting 		138
6.1 Guidelines 		138
6.2 Checklists 		139
6.2.1 Serial Communications 		139
6.2.2 I/O Point 		140
6.2.3 Software 		140
6.2.4 Powering Up 		141
6.2.5 MVS or MVS I/O Module 		141
6.2.6 IEC 62591 Module 		142
6.3 Procedures 		142
6.3.1 Preserving Configuration and Log Data 		142
6.3.2 Restarting the ROC800 		142
6.3.3 Troubleshooting Analog Input Modules 		143
6.3.4 Troubleshooting Analog Output Modules 		145
6.3.5 Troubleshooting Discrete Input Modules 		146
6.3.6 Troubleshooting Discrete Output Modules 		146
6.3.7 Troubleshooting Discrete Output Relay Modules 		147
6.3.8 Troubleshooting Pulse Input Modules 		147
6.3.9 Troubleshooting RTD Input Modules 		148
6.3.10 Troubleshooting Thermocouple Input (T/C) Modules 		149
6.3.11 Troubleshooting Advanced Pulse Modules 		151
6.3.12 Network Radio Modules 		151
Chapter 7 - Calibration 		154
Chapter 7 – Calibration 		154
7.1 Calibration Overview 		154
7.2 Calibration Frequency 		154
7.3 Preparing for Calibration 		155
Appendix A - Glossary 		156
Appendix A – Glossary 		156
Appendix B - Wiring Diagrams 		164
Appendix B – Wiring Diagrams 		164
B.1 Daniel Senior Sonic Meter to PI Module 		164
B.2 Daniel 1818A and 1838 Turbine Pre-Amp to PI Module 		165
B.3 Micro Motion RFT9739 & 2400S Transmitters to PI Module 		166
B.4 Micro Motion RFT9739 & 2400S Transmitters to APM Module 		167
B.5 3- and 4-Wire RTD to RTD Module 		168
B.6 Daniel Senior Sonic Meter to APM Module 		169
B.7 Daniel 1818A and 1838 Dual Turbine Pre-Amp to APM Module 		170
B.8 Daniel 1818A and 1838 Turbine Pre-Amp to APM Module 		171
B.9 Two-Stage Valve with Two Limit Switches to ACIO Module 		172
Index 		174
Index 		174
Back Cover 		181
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