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March 2016
Reliability Consulting
 
In This Issue
Reliability Tip
Encourage a Proactive Reliability Culture
Emerson Exchange 2016
Upcoming Events
  New White Paper - Streamline API 691 Compliance and Reduce Automation Risks by Applying Pervasive Sensing™ Strategies.

Safety is paramount in process industries such as refining, petrochemical, and chemical, but until now there has been no systematic way to attack one of the major underlying causes of safety incidents: equipment reliability. The API 691 standard combines with sensing technologies to provide effective and efficient methods to improve reliability for safer operating conditions. Risks are intensified by the industries’ fast-paced evolution and the ever-increasing complexity of equipment, the use of equipment in untested applications and extreme environments, and the lack of experienced operations and maintenance resources. Reliability engineers, maintenance managers, and risk managers face these conditions every day. They recognize that these conditions coupled with tighter regulatory requirements and increased scrutiny (due to highly publicized industrial accidents) make it imperative that owners and operators have full control and visibility of critical assets that generate significant risk.

Download Whitepaper

 
 
 
 
   

Reliability Tip:

Doubting Thomas

When implementing a new method or making a change to the way a CMMS system is used (or any other change), we will inevitably encounter a group of folks that say, “That’ll never work here.” Or, “We tried that before, and it was a disaster.”

While these folks may initially seem like an obstacle to the change, in reality they often make the best trainers and become the most ardent converts when they change their thinking.

When you encounter a doubting Thomas, it is often an opportunity to let a vocal opponent of a new process or procedure both vent his or her doubts and demonstrate to himself/herself (and others) that the new way of doing business may not be so bad. Doubt or opposition is often a natural tendency because change can be scary. Change makes us expend energy, it challenges the status quo, and it forces us learn something new. The cure is to get over the fear of change and focus on understanding and learning the new thing.

The first step is to make sure the skeptic understands both the process and the intended outcome. As soon as the details are understood, some portion of the fear will disappear. The hard work remains, however. The actual doing part will require some training for the folks that are utilizing the new methods. This is where the vocal opponent is most useful. Use the skeptic to perform the training. While this may appear to be letting the fox install henhouse security, it is actually a chance for the vocal opponent to explain the process as it is intended to work and to espouse the benefits and explain the process of change to his or her cohorts. This accomplishes two things:

  1. The skeptic is forced to internalize (learn and understand the new process) the reality of the change in order to deliver the training.
  2. The skeptic must defend this new methodology to his or her associates by answering questions and appearing on the training ground as the expert in the new method, which ultimately forces this person to become an advocate for the change.

Even if the training is delivered with less than total enthusiasm, the former opponent often walks away a supporter, and at least he or she will know the new system well enough to perform the intended work in the intended way.

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Encourage a Proactive Reliability Culture

Trying to change an organization is often challenging, but it is also very rewarding. The primary obstacle is that people have a hard time “seeing” the objective. The Reliability Game® illustrates solutions to this problem. This simulation clearly demonstrates the value of proactive reliability practices and the positive effect to the bottom line. It is an educational, fun way to create a common understanding of your reliability business goals

For additional information, call Joe Carolan at 203-945-2375
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EMERSON EXCHANGE 2016
October 24-28 in Austin, TX


PRESENT YOUR STORY
Call for Presentations is Open
Share your tips, successes, and best practices at this year’s conference!
Submissions due by Tuesday, March 15 (11:59 pm CST). If you want to submit a presentation or learn more, Click here.

You could be the Next Reliability Program of the Year
Emerson Process Management and the University of Tennessee are looking for the companies with the best application of integrated maintenance best practices and the most effective use of reliability technologies as part of a “best in class” reliability program, with measurable results on the operation’s performance and savings. A thorough evaluation of these practices will lead us to find the facility that will take the honors for 2016.

If you would like your company to be considered for this year’s recognition and share your great results, please contact your local Emerson sales representative or Bruce Hawkins (Bruce.Hawkins@Emerson.com) for additional information.
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UPCOMING EVENTS
SAP Centric EAM
March 7-10, 2016
Denver, CO

Visit Our Booth
Attend Keith Berriman’s presentation - Drowning in Data? Using your Reliability Program as a Life Raft

Reliability 2.0
April 11-15, 2016
Las Vegas, NV

Visit Our Booth
Attend our Workshop – The Reliability Game®

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Your Local Connection

Learn more about local reliability community activities and local access to Emerson’s expertise and accelerators. Click here to connect.

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