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June 2016
Reliability Consulting
 
In This Issue
Reliability Tip
The Reliability Game® - Encourage a Proactive Reliability
Drive Reliability with Handheld Communicators
Upcoming Events
  White Paper - RCM & DMAIC Improvement Process

Inherent problems in plant and equipment performance can result in frustration for many engineering managers, especially when it is causing the business significant costs to production. One tool for managers is to build a strong business case for a capital replacement or an improvement project, to eradicate the problem and move on to the next issue. This may be the right thing to do if every other option has been exhausted, but a costly option if the problem has not been fully understood.

The following is an example where the solution being sought was a business case to replace a problematic finishing process which had significant reliability issues, including a perceived over-complicated design and also some parts sourcing issues.

Download Whitepaper

 
 
 
 
   

Reliability Tip:

What Is the Expected Life of This Overhaul

Make sure your maintenance crew knows how long the equipment they are working on is expected to operate before the next major work. Most organizations set and track goals around Mean Time Between Failure, but frequently the repair crew cannot answer the question: “What is the expected life of this overhaul?” In the power industry, steam turbine overhaul management and crews have a defined goal for the next overhaul, whether it is 7-10 years or more. All decisions are made based upon that goal; the crew fully understands the goal. For “regular” work, we often forget to ensure that everyone understands the goal. Ensure your crews understand the expected life of the asset they are working on, and they may be able to help you achieve that goal.

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The Reliability Game® - Encourage a Proactive Reliability Culture

Trying to change organizational culture is often challenging, but it is also very rewarding. The primary obstacle is that people have a hard time “seeing” the objective. The Reliability Game® is the solution to this problem. This plant simulation clearly demonstrates the value of proactive reliability practices and the positive effect on the bottom line. It is an educational, fun way to create a common understanding of your reliability business goals.

For more information on The Reliability Game® click here or call Joe Carolan at 860-945-2375.
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Drive Reliability with Handheld Communicators

To minimize or avoid process upsets, technicians need powerful, portable diagnostic tools – so they can fix issues in the field when they find them. Download this eBook to explore three strategies for saving time in the field and driving reliability with your handheld communicators.
  • Fix It When You Find It
  • Go Anywhere in the Plant
  • Maintain Valve Performance
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UPCOMING EVENTS
Emerson Exchange – Registration Opens June 1!
Oct 24-28
Austin, TX

Attend our various Informative Presentations, Training Courses, Roadmap Sessions, Meet the Experts, and Reliability Program of the Year Roundtable Presentations & Awards Ceremony

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Your Local Connection

Learn more about local reliability community activities and local access to Emerson’s expertise and accelerators. Click here to connect.

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